Have you guys looked into caps? My mother works in a place that does shirts, hats, etc. They do small orders and such and they do really good work. They are a small company here in Iowa but they do work for alot of major companies like Carhartt and Levi's and shit. I would be happy to look into it or give you a # or website to look into it. Maybe you could even get a better deal on shirts and sweatshirts. And I know they do the custom lettering as well. Let me know if your interested!!